Provide Accurate Corrugated Box Packaging Solution For your products
For cost-effective packaging solutions, it’s about 80% packaging are used with corrugated box. Base on good stress resistance and competitive cost, corrugated box almost in shipping. However, ZTP create a range of box types so that the box not only can be used in shipping, but also can be used in different industry, like gift, toy, cosmetic, electronic products and so on. We have accurate design machine and clever design to build various insert like paperboard，card paper insert, plastic tray, EVA tray and foam for your products.
Choose Your Other Type From Gift Box
If there are no type you want, also you can contact us to create your box type.
Corrugated Box Supplier With Various Vertificates In The Packaging Industry .
One-stop Service In Custom Corrugated Box
From retail to e-commerce buy experience, corrugated box always play an important role in the decision of buying.
However, choosing a suitable manufacturer is important. ZTP can be your choice. Look at this way, ZTP have 24 hours online sales and can offer fast respond. With our professional team, we can provide high quality graphics and products with FSC certification.
In our team, not only provide you production service but also have structural engineers and artwork designer for your projects.
Focusing On Solve Your Corrugated Problem
ZTP have one team focusing on your products testing, producing, sample and quality.
We can help you to find out something as below:
What your project for, What quantity should be used and what weight suit for the corrugated box. During the structural design, material choosing and manufacturing, we can help you to save cost through our new technical control system.
Why Do You Like ZTP Corrugated Box
ZTP will advise you any extra corrugated box packaging material depending on your
product requirements. Such as protective inserts, structural design features and material
The best thing is that corrugated box is 100% tailored to your product. So we will let you
realize what packaging you need in short time .
For shipping, ZTP use logistics service to help you having more shipping option and
warehouse choice. After shipping the products, you can track the packaging online.
Corrugated Box – The Ultimate FAQ Guide
Are you running a gift box store, but having trouble delivering your customers’ orders safely?
Want to open an online store, but aren’t sure how to package your products for safe delivery?
This is where you ought to be if these are your concerns.
Corrugated boxes can be the best solution to safely package your product.
Here are some FAQs on corrugated box types, manufacturing processes, and which corrugated box manufacturer to choose.
So let’s get started.
1. What Is A Corrugated Box?
A corrugated box is a packaging box that consists of a large number of layers on the inner side.
It is made up of thick paper stock or heavy paper pulp, just like a cardboard sheet.
Due to its sturdiness, the corrugated box is mainly used to make various products such as containers and product packaging materials.
Additionally, it is used to support delicate materials, such as notepads.
Corrugated boxes are durable and sturdy, making them more demanding for workers than cardboard boxes.
2. Which Factors Affect The Cost Of A Gift Box?
The factors that affect the cost of a gift box are listed as under:
- Construction Material
The first factor that affects the cost of a gift box is the type of material used in its construction.
Several materials such as leather, wood, paper, and cardboard sheets are used to make the gift boxes.
Thus, the greater the quality of construction material, the higher the cost of a gift box.
- Number of Boxes
The quantity or the number of manufactured gift boxes also impacts their price.
Many manufacturers demand mold opening fees when manufacturing a large number of gift boxes.
However, this high molding fee will be distributed among many gift boxes, decreasing the total manufacturing cost.
- Finishing and Printing of Box
If you demand high-quality finishing and a complicated gold printing process for your gift box, the price will be higher than usual.
But hot stamping and fake gold coloring and finishing generally cost low.
- Size of the Box
Large-sized gift boxes have a high cost as compared to the small unit sizes of the gift boxes.
3. What’s CMYK And Pantone Color?
CMYK is an acronym that stands for Cyan, Magenta, Yellow, and Key.
It is used to make the printed media by using dots of inks from the colors included in this combination.
Compared to CMYK, Pantone can be defined as a “Standard Color Matching System” where a specific code is used to identify each color.
It generally takes exact mixes of ink to create a distinguishing shade of color.
4. How To Choose A Right Gift Box Packaging Company?
The steps for choosing the right gift box packaging company are given as under:
- Search for the Manufacturer
There are many options of trustworthy gift box packaging companies in China to choose from.
Start your research by exploring the options online and shorten the list by analyzing the manufacturer’s efficiency.
ZTP is also one of the well-known Chinese paper box packaging and manufacturing companies with more than 20 years of experience.
- Quality Packaging by the Manufacturer
Once you’ve selected the right manufacturer, assure them about their criteria and priority for packaging the product.
Make sure that the manufacturer maintains high standards to inspect and package the product appropriately.
- Graphic and Structural Design
The manufacturer should have highly experienced graphic and structural designers to quote out the design of the gift box.
Make sure to choose the manufacturer that offers engineering design expertise for all types of gift boxes.
- Materials and Manufacturing Process
Ensure the construction material and manufacturing process of the in-house gift box packaging partner.
Prefer the manufacturer that has premium manufacturing features such as structural prototypes, animations, and 3D renderings.
- Intuitive Customer Service
The selected manufacturer should meet all your demands for the better production of gift boxes.
Make sure you choose a manufacturer with a customer service team.
5. What’s a Difference Between Digital Printing And Offset Printing?
The significant difference between digital printing and offset printing lies in the process of printing any media.
Digital printing works without using the plates to transfer the ink to the paper, whereas offset printing uses plates to transfer the ink to the paper indirectly.
Digital printing is mainly used to make the short-run volumes of the media starting with a single copy of a product, but in contrast, offset printing is used to make the higher volume of printing products starting from 2000+ copies.
Some other differences between digital printing and offset printing lie in the color capabilities and the sheet sizes.
6. What Kind Of Gift Box Should I Choose For Retails And Online Products?
Following kinds of boxes you should choose for retails and online products:
- Corrugated Boxes
These are the sturdy boxes used in packaging delicate materials with moderate weight in the online business.
Different sizes and styles of corrugated boxes are available in the market for the packaging of retails and online products.
- FOL (Full Overlap Boxes)
These boxes come with parallel flaps to entirely cover the product from the upper side.
They are even more sturdy and durable as compared to other types of packaging boxes.
- Auto-Locking Bottom Boxes
These packaging boxes come with a cardboard flap to interlock with each other for providing an easily assembled sturdy bottom.
Besides the sturdiness and durability, these boxes are known to increase the material cost of your product.
- RSC (Regular Slotted Containers)
These boxes come with flaps that are equal in sizes used mainly by the industries.
Regular Slotted Containers are easy to transport from one place to another.
7. What Are Corrugated Boxes Used For?
Corrugated boxes are used for:
- Packing the food items since these boxes prevent the bacterial infections
- For transporting or supplying the office stationery
- Packaging and shipping textile products in these boxes is easy
- E-commerce products are also packed in the corrugated boxes
- Medicines are also packed and transported in corrugated boxes
- You use these boxes when moving your belongings around
8. Are Corrugated Boxes Better?
Yes, corrugated boxes are way better than all other types of packaging boxes because of the sturdiness and durability of the corrugated sheets used in their construction.
They are the best choice for custom shippers due to the enhanced rigidity.
In addition to this, corrugated boxes seem like the best choice for shipping delicate materials since they can be easily recycled.
9. Are All Cardboard Boxes Corrugated?
Not all cardboard boxes are corrugated boxes because of the difference of the materials used in the construction of respective boxes.
Cardboard boxes are most often mistakenly understood as corrugated boxes, but both boxes are not the same.
Corrugated boxes consist of three layers of paper, including the inner liner, an outer liner, and a fluting material having a ruffled shape.
This ruffled hard material between the inner and outer liner is responsible for distinguishing the corrugated boxes from other packaging boxes.
10. What Is The Difference Between Corrugated And Non-Corrugated?
The major difference between the corrugated and non-corrugated boxes lies in the type of construction.
Corrugated consists of three different layers integrated for increasing durability.
In contrast to corrugated boxes, non-corrugated boxes are made with a single layer of a thicker and heavier version of paper stock.
In addition to these differences, corrugated and non-corrugated boxes differ in their use and durability.
11. What Is the Difference Between Corrugated And Containerboard?
The significant difference between corrugated and containerboard lies in the type of materials used in their construction.
Corrugated is basically a resilient material that is not only lightweight but also durable to a greater extent as compared to the containerboard.
Compared to the corrugated, containerboard is made up of thick paper of a heavier pulp of the paper stock.
Containerboard is mainly used to make the small containers and product packaging of materials.
12. How Many Types Of Corrugated Boxes Are There?
There are four main types of corrugated boxes, which are listed as under:
- Single-Phase Corrugated
This type of corrugated box consists of a single layer of flute or two sheets of liner board.
Single-Phase corrugated box is used to wrap around the sensitive products for enhanced protection and cushioning.
- Single Wall Corrugated Box
It consists of only one sheet of medium corrugated materials, glued between the sheets of a single liner board.
This type of corrugated material is used to pack the retail and shipping materials.
- Double Wallboard Corrugated Box
This corrugated box consists of a two-layer corrugated medium glued with three different types of liner board.
It is mainly used in the packaging of delicate electronic materials.
- Triple Wallboard Corrugated Box
It consists of three layers of corrugated materials that are glued with the four-layer liner board.
This type of corrugated box is used in the packaging of industrial parts.
13. Are Shoe Boxes Corrugated?
Not all types of shoeboxes are corrugated.
They are available in various shapes and materials, including corrugated, non-corrugated, fabric, and plastic.
However, the corrugated material is used to construct some shoe boxes used to pack delicate or sensitive shoes.
14. What Does Corrugated Mean?
The literal meaning of corrugated is a material shaped into a large number of parallel ridges and grooves.However, corrugated also gives the sense of a cardboard sheet integrated sheet with parallel rows integrated with folds that look like a wave settled between two-edged sheets.
15. Do I Need Corrugated Boxes For My Business?
Yes, if you’re running a healthcare, electronic product manufacturing, E-commerce, or relocation business, you’ll need a corrugated box for the product’s packaging.
The primary reason for using the corrugated box for your business is to ensure the safe and profitable shipping of the manufactured products.
16. How Can You Tell The Quality Of A Corrugated Box?
You can tell about the quality of a corrugated box by carrying out the following tests:
- Bursting Strength Test
Test the strength of the corrugated box by applying pressure to determine how much weight it can carry.
- Water Resistance Test
For ensuring the water resistance of the corrugated box, implement the FEFCO 9 standard (A measure to determine the water resistance capacity of the box by immersing it in water.)
- Edge Crush Test
Carry out the cross-direction crushing test of a corrugated box for ensuring the material quality, stacking strength of the box, and pallet shipping endurance.
- Puncture Resistance Test
Test the corrugated strength of the box by penetrating the sharp and solid objects in the box.
- Scuff Resistance Test
Carry out this test to ensure the durability of the box to check the abrasion resistance of the corrugated box.
17. How Do You Increase The Strength Of A Corrugated Box?
You can increase the strength of a corrugated box by the following methods:
- Use the premium quality of fiberboard in the construction of the corrugated box
- Increase the number of piles in the corrugated sheet
- Use thick layers of a pile of the fluted paper
- Use the materials with compression resistance qualities in the construction of the corrugated box.
- Embed liner board flutes in the layers of corrugated box
18. Why Is Corrugated Cardboard So Strong?
The strength of the corrugated cardboard is because of the thick layers of flute material used in its construction.
Other than this, there is a wavy texture between the layers of the corrugated cardboard that gives immense strength to this box.
Corrugated cardboard doesn’t fold or roll like normal paper because of the wavy material between the layers.
19. What Is Scoring In A Corrugated Box?
The scoring in a corrugated box is an impression or crease made to facilitate the folds of the box.
Some corrugated boxes are also available with the lateral-crease condition (the creasing bite roller score gap).
The basic reason for scoring in the corrugated material is to ensure the easy folding of the box into appropriate shapes.
20. Are Amazon Boxes Corrugated Cardboard?
The majority of the Amazon is corrugated cardboard.
The sturdy nature increased safety, and durability of the corrugated cardboard have made the Amazon store owners use these boxes.
Corrugated cardboard boxes are mainly used to transport or ship the products.
21. Is a Corrugated Cardboard A Good Insulator?
As far as insulation properties are concerned, corrugated cardboard can be considered as the best material.
It Comes With Poor Thermal Conductivity.
Moreover, the corrugated cardboard insulation is because of the use of wood fibers, flute designs, and paper traps in its construction.
22. Our Pizza Boxes Corrugated Cardboard?
Almost all the pizza boxes are corrugated cardboard to provide ease of pizza delivery.
In addition to this, the ribbed structure of the corrugated cardboard box insulated the heat transmission from the pizza keeping it warm until the delivery.
The box’s rigidity also supports the safe delivery of the pizza to the customer.
23. What Is A Non-Corrugated Cardboard Called?
Non-corrugated cardboard is called paperboard since it doesn’t come with the strength of a fiberboard.
It is mainly used to make the small “Papercraft” boxes because it is easy to bend and fold.
In addition to this, paperboard is also used to make wrapping paper, paper towels, and toilet paper rolls.
24. What Are Corrugated Boxes Made Of?
Corrugated materials are made up of the following materials:
- Paper Pulp Material
- Recycled Wood Chips
- Leftover Shavings of the Lumber Mill Waste
- Kraft Containerboard
25. Why Is A Corrugated Cardboard Used For Pizza Boxes?
The primary reason for using corrugated cardboard for pizza boxes is the wavy paper pulp’s ribbed structure.
The insulation property of the heavy paper-pulp in the corrugated cardboard never lets the heat transfer from the box.
In addition to this, the corrugated cardboard is extremely lightweight and comfortable to handle.
26. Is B Flute Or C-Flute Stronger?
The C-flute offers more strength and stability than the B-flute.
The strength and the durability of the C-flute make it even perfect for lightweight packaging products, stacking, and packaging furniture or glass products.
Besides C-flute, B-flute is much stronger than the A-flute and is ideal for packing hard things.
27. Which Paper Is Used In A Corrugated Box?
Kraft Paper – the strongest type of paper is used in the construction of the corrugated box.
It comes from softwood trees and is considered the most durable paper of all types.
It is also called Test Paper because it consists of double layers of paperboard (Duplex Paper).
Most of the manufacturers, including ZTP, use recycled Kraft paper for the fluting and inner liner of the corrugated box.
28. How Do I Calculate The Cost Of A Corrugated Box?
To calculate the cost of a corrugated box, you should know everything about its parameters.
You should know about the parameters of the corrugated box for calculating its cost. (You Focused please
However, the general formula for calculating the cost of a corrugated box is (Length + Width + Allowance) x (Width + Height + Allowance) x 2 / 10000 x per square rate.
Besides this, the cost of a corrugated box depends on the various sizes, shapes, and materials used in its construction.
29. How Do You Make Corrugated Boxes?
The corrugated boxes are made in the following steps:
- Selection of the Right Materials
The first step in the manufacturing process of corrugated boxes is selecting the appropriate types of materials.
Many trustworthy Chinese manufacturers such as ZTP prefer to use the fast-growing pine trees for the raw materials of corrugated boxes.
However, heavy pulps of the Kraft paper rolls are primarily used to make the corrugated boxes.
- Designing of the Box
The second step is designing the corrugated box that is done with sophisticated computer software such as CAD (Computer-Aided Design) programs.
This program will pile up different designs from the computer library for making an appropriately designed box for the package.
- Pulping of the Pine Chips
Once the design of the corrugated box is done, the Kraft paper wood chips are then pulped.
These chips are placed in high-pressure tanks and are cooked with liquor and NaOH to turn them into thick substances.
- , Making of the Kraft Paper
After the pulping of the Kraft material, it is then pushed into the paper making machine, where it is stretched to make paper.
- Grading of the Kraft Paper
The Kraft paper is then graded into different types, further used to make the medium flute and the liner board.
- The corrugation of the Cardboard
The rolls of the cardboard material are used to make the medium.
All the liners are glued together to form a bridge.
- Addition of Automatic Splicing
The additional roles are added to the automatic splicers to check the feeding rolls in the corrugated boxes in the extra spaces.
- Formation of Boxes from Blanks
A slitter scorer is used to trim the cardboard plates into the large sheets called the box blanks.
30. How Do You Control Moisture In A Corrugated Box?
You can control the moisture in a corrugated box by implementing the following tips:
- Prevent using the boxes in the rainy season
- Increase the heat of the area
- Prevent spraying water content on the box
- Preheat the rollers to adjust the moisture in the corrugated box
31. How Do You Determine The Size Of A Corrugated Box?
You can determine the size of a corrugated box by examining its dimensions, such as length, width, and depth.
The length of the corrugated box is its longest side, whereas the width of the corrugated box is a smaller flap.
In addition to this, the width is a bit shorter than the length of the corrugated box.
However, the size of the corrugated box can also be determined by noticing the size of the material that is to be packaged.
32. What Is Flute In A Corrugated Box?
A flute in a corrugated box is a reinforcement that runs parallel to the depth of the container for improving its rigidity and crushing strength.
In addition to this, the fluted in corrugated boxes are also known to protect sensitive products from sudden temperature changes.